We were asked to create this large custom part using our Grave Stake pattern for a project in Canada. This fast-paced project was needed to repair a damaged bridge. We were able to manufacture the 26′ x 11′ tool and multiple full sized panels in under 30 days.

At 26’x11′, this project was a challenge. But we were able to create seamless and shippable panel by producing the part unbonded.

A reoccurring challenge that our production and tooling department faces is shipping. To create a solution for this project, we rolled the unbonded urethane into a nice shippable package. In situations where unbonded just isn’t an option, our clever production team often creates a frame for the liner to be placed on at an angle so slightly oversized panels can still be shipped without paying oversized penalties.