NVDOT Project Neon

Project Overview

Client: Nevada Department of Transportation (NVDOT)

Project: Project Neon

Location: Interstate 15/”Spaghetti Bowl” interchange, Las Vegas, Nevada

Completion Date: May 2019

 

Key Partners:

Landscape Architect: Lage Design Inc.

Contractor: Kiewit

MSE Panels: RECO

Precaster: Western Pacific

 

The Challenge

Project Neon addressed Nevada’s most congested highway corridor, which was experiencing:

300,000 vehicles daily (equivalent to one-tenth of Nevada’s population)

25,000 lane changes per hour

Three crashes per day on average

Projected traffic doubling by 2035

As the sole freeway link between southern California and southern Utah, the I-15 serves a critical role, and this 3.7-mile stretch required significant upgrades to meet current demands and future growth while improving safety and traffic flow.

 

Design Approach

The nearly $1 billion initiative—Nevada’s largest and most expensive public works project—required a comprehensive approach that would:

Enhance Safety:

Reduce the high accident rate through improved highway design

Increase Capacity:

Accommodate growing traffic volumes

Create Visual Identity:

Transform utilitarian infrastructure into a distinctive landmark

Reflect Regional Character:

Incorporate design elements that resonate with Las Vegas’s unique identity

 

The Process

Spanning nearly two decades from conception to completion, Project Neon progressed through several key phases:

Planning & Design Development:

Extensive engineering and aesthetic planning to address both functional requirements and visual impact

Production & Installation:

Coordinated manufacturing and construction processes to ensure consistency across the massive project site

Material Selection:

Spec Formliners collaborated with the design team to develop custom form liner patterns that would:

Create visual interest for drivers

Reference regional landscape patterns

Perform well in extreme desert conditions

Maintain durability and appearance over time

 

The Solution

Spec Formliners provided custom form liner solutions for:

MSE Wall Panels:

Creating textured surfaces that add visual interest and reduce the perceived mass of large retaining walls

Structural Elements:

Providing distinctive patterns on bridge abutments, columns, and other concrete surfaces

Sound Walls:

Developing acoustic barriers that combine functional noise reduction with aesthetic appeal

The design implementation featured:

Geometric patterns that reference the surrounding desert landscape

Visual rhythms that enhance the driving experience

Textural variations that create dynamic shadow patterns throughout the day

 

Results & Impact

Project Neon has delivered transformative benefits to the Las Vegas transportation network:

Improved Safety:

Significant reduction in accidents along the corridor

Enhanced Mobility:

Better traffic flow during peak hours

Visual Enhancement:

Creation of a distinctive infrastructure identity

Future-Proofed Design:

Capacity to handle projected traffic increases through 2035

 

Technical Highlights

Custom form liners were engineered to ensure consistent pattern reproduction across thousands of concrete elements

Materials were selected to withstand Las Vegas’s extreme temperature variations and intense UV exposure

Production scheduling was optimized to support the contractor’s aggressive timeline requirements

Quality control processes ensured pattern alignment and finishing consistency throughout the extensive project

 

Conclusion

Project Neon stands as a premier example of how thoughtful concrete design can elevate major infrastructure projects beyond mere functionality. Through collaboration with Spec Formliners, NVDOT created a transportation corridor that not only addresses critical safety and capacity needs but also establishes a distinctive visual identity for one of Nevada’s most important highways.

The project demonstrates how attention to aesthetic details can transform necessary infrastructure investments into landmarks that enhance the urban experience while serving essential transportation functions.